Ironton Resident Looks Back To
Furnace Days
Charles Sheppard Last of
Blowers

The
phrase, "Where there's smoke, there's fire," must have had more than
the usual meaning to young Charles Sheppard as he watched the
billowing clouds of smoke pour out of the thriving charcoal furnaces,
dotting the Lawrence county area in the golden era called the "Iron
Age."
The same Charles Sheppard, 88 years young, sat back in his
chair this week and told us, with a trace of pride in his voice, how
he used to identify the various furnace operations by merely looking
at the smoke curling from the towering stacks. The operation of the
famous furnaces, which earned Ironton its name, flooded back through
those colorful days as we sat listening to Mr. Sheppard's reminiscing
of the days of the Pine Grove, Hecla, Bloom and Big Etna furnaces.
A native of Haverhill, Mr. Sheppard, true to conditions of his
day, went to work at the age of 12 and in 1946, after serving as
watchman at the city reservoir, he called it a day and retired to the
home fires of his comfortable abode at 2015 north Second street, there
to enjoy a rest after 74 years of work, much of it in the furnace
area.
Mr. Sheppard was united in marriage to Christine Newman, a
native of Germany, on Nov. 16, 1882, and they have lived and worked in
the atmosphere of charcoal and pig iron through the years. Now, with
his beloved wife, Mr. Sheppard lives the life of ease he has so richly
deserved.
We were interested in the operation of a charcoal furnace as
this phase of industry is a thing of mystery to men today, and Mr.
Sheppard was only too glad to oblige. With a keenness of mind, Mr.
Sheppard rivaled many a college professor as he drew a graphic picture
of the furnace technique.
Charcoal furnaces, resembling the shape of inverted milk
bottles, were treated first with a load of charcoal, then a buggy of
ore was poured on top the charcoal. Regulated by flanged sides, the
charcoal settled into the narrow end of the furnace interior. Air was
forced in through a vent in the lower part of the furnace with
temperature hitting about 800 degrees. Mr. Sheppard said the ideal
ratio for good iron was 1200 pounds of charcoal to 600 pounds of ore.
Transported to the furnaces, in buggies, it was the job of the
blower to supervise unloading of the cargo. Mr. Sheppard was a blower
for many of his years as a furnace man and is the last member of that
vanishing art. He related how this job of blowing at the furnace was a
24-hour job and required the constant attention of a furnace man.

It Cost Less
Mrs.
Sheppard reminded of the cheaper economic system in the furnace days.
Top wages of two dollars a day and $75 a month granted furnace
families just as many necessities as high-bracket bread winners take
home today. With their house provided for, and a garden plot, it took
less to raise a family.
Mrs. Sheppard is particularly fond of her family, Mrs. Joe
Kinkaid of 2011 north Second street and Miss Lily Sheppard, employed
at Hugger's. She was quick to state that stores, managed by furnace
companies, were their source of supply and that on payday, scrip was
given in place of money, if families wanted to go to town, the scrip
was exchanged for greenbacks. Otherwise, all bartering at company
stores was done with script.
We asked Mr. Sheppard if he knew of any of the famous names of
the iron era, and he told us that Charles and Albert Campbell, sons of
John Campbell, roomed at the Sheppard home when Mr. Sheppard was
blowing for the Hecla furnace. He worked with Jim Bird, famous iron
man, at Hecla. Mr. Sheppard later took over the job of foreman at Big
Etna furnace and held this position for 17 years.
Furnace work was an all-week job, with the fires going down
only from Saturday midnight to Sunday night. This was the only free
time offered to the men. The rest of the week was full one for the
five-man crew, tending fires. Proof of the production was given by Mr.
Sheppard who said that an average day at Pine Grove netted 18 to 20
tons of iron.
Of interest to this modern age were the classifications of
iron, according to furnace heat. Diminishing intensity of the fires
gave four types of iron, from large grains to white iron, which was
made while the furnace was cool.
In the home they built 50 years ago, the Sheppard's live a
normal life with their collie dog "Gypsy". Mrs. Sheppard says "Gypsy"
is a one-family dog and won't make up with strangers. Mrs. Sheppard
who is 85, has been bothered with attacks of arthritis and can't do
the things she would like to do. A member of the Presbyterian church,
she attends services when she can.
Mr. Sheppard loves to putter around the house and has a large
garden that takes a great deal of his time. In fact, he is ready to
admit that it's getting beyond him what with so much grass to cut. In
his younger days he was quite a fiddler at square dances and just the
other day, tucked a borrowed fiddle under his chin and rattled off a
few hoe-downs with a neighboring store keeper, a banjo addict.
With a full life behind him, Mr. Sheppard enjoys memory of
those fabulous days in which he played a part. One of the pioneers in
the Ohio Valley iron industry, Mr. Sheppard can look back with
satisfaction on a life well-spent and look forward to a well-deserved
rest with his mate of 67 years.
Ironton Evening Tribune, February 12,
1949, Saturday.
|